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A large number of rod failures are the result of inaccurate pre-stressing. ACI's ExactoTorque is the patented solution. It can be used for a wide variety of mounting and industrial attachments (flange bolting, foundation bolting, etc.), especially where precise alignment and space restrictions are a concern.
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The Problem: Achieving proper torque.
- Most piston rods need to be torqued to a pre-stress of 30,000 psi.
- Conventional fasteners require unwieldy and occasionally hazardous application tools.
- Galling between nut face and crosshead face often result from turning these faces against each other at the required torque levels.
- These often lead to Piston Rod Failure, Thread Damage, and/or Excessive Rod Deflection.
The Proven Solution - ExactoTorque
- Computer stress analysis assures proper quantity and size of jackbolts seated on individual bearing pads. Accurate preload is applied and face-to- face galling is eliminated.
- The ExactoTorque pre-stresses the rod in the same manner as a conventional hex nut. Thread root area and bearing pad surface are equal to root and contact surface of conventional nut.
- Mated spherical surfaces on pad and jackbolt allow perfect alignment of nut to crosshead face.
- Designed for the specific application to fit rod load, gas load and space requirements.
- Available for specialized applications such as piston end nuts, or designs to fit Cooper GMV compressors and others with air scavenger pistons.
- Field proven for over 16 years..
Ease of Installation
- Jackscrew pads are secured with seals to stay in place.
- Normal multi-screw alternating sequence achieves a uniform torque.
- Precise control of preloads with standard torque wrenches. Eliminates jacking wrenches, cranes and other inaccurate techniques.
Torque Requirement Comparisons
| Rod |
Hex Nut |
ExactoTorque™ |
Jackscrews |
Thread size
and pitch |
Torque
Required
Ft-lbs |
Torque
Required
Ft-lbs |
Number
Required |
Thread size
and pitch |
| 2 - 10 |
2,200 |
125 |
6 |
7/8 - 14 |
| 2� - 8 |
4,350 |
245 |
6 |
9/8 - 12 |
| 3 - 8 |
7,600 |
400 |
6 |
1� - 12 |
| 3� - 8 |
12,250 |
660 |
6 |
1� - 12 |
| 4 - 8 |
18,500 |
655 |
8 |
1� - 12 |
| 5 - 8 |
36,700 |
700 |
12 |
1� - 12 |
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